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Welcome to DBS...........Weston's VeeDub Club

 

 Project Back to '91!

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+15
vietnam
griff
Gungemyster
tango_van
Road Rage
joker 67
WizBizMartin
big dave
Cleverchap
Wurz
dubberatlast
thecrewkid
nomates
Mr Scoops
Big_Al
19 posters
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AuthorMessage
Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyFri May 31, 2013 6:55 pm

Offered up, fits perfick,

Project Back to '91! - Page 6 Null-20

Sprayed, filter mounted

Project Back to '91! - Page 6 Null-21

Fitted in position

Project Back to '91! - Page 6 Null-22

Plumbed in, hoses are a close to the exhaust, but the wrap should help keep them protected partly from heat.

Project Back to '91! - Page 6 Null-23

Induction and extraction to be fitted tomorrow!

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vwroadster
Blitzen Regular
Blitzen Regular
vwroadster


Male Number of posts : 337
Age : 67
Location : Portishead
My Ride(s) : Wizard Roadster
Registration date : 2007-03-15

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptySat Jun 01, 2013 10:53 am

Hi Al

This may sound like a daft question but will you get any noticeable heat transfer from the connecting points through onto the metal plate (head stud fixing)? Just a thought.

Once running you could always check to see if you get any transfer.
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Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptySat Jun 01, 2013 4:52 pm

I thought about that, that's why the plate is sooooo much bigger than it needs to be, partly so it shields the filter and lines from the exhaust, and hopefully it should act like a heat sink and radiate any of the transferred heat away.
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Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyWed Jun 05, 2013 5:14 pm

Carbs and Zorst on now, it's filled with oil, batteries are on charge, just need to put some fuel in it and I'll start and time it up properly!

Project Back to '91! - Page 6 Null-24

Smile
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joker 67
DBS Old Timer
DBS Old Timer
joker 67


Male Number of posts : 3498
Age : 54
Location : Clevedon
My Ride(s) : 2018 Skoda Karoq edition and something else
Registration date : 2008-02-11

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyWed Jun 05, 2013 5:21 pm

No flooring it yet
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Mr Scoops
DBS Top Tater
DBS Top Tater
Mr Scoops


Male Number of posts : 38010
Age : 50
Location : Weston super Dooper
My Ride(s) : 1991 Vanagon GL Westfalia 2.1: 2011 A3 S-Line
Registration date : 2006-08-19

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyWed Jun 05, 2013 6:38 pm

Are you going to try not to do so many McDonalds car park wheel spins this time?
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http://www.cttp.co.uk
tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyWed Jun 05, 2013 8:57 pm

just not on a cold engine dude!!
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Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyWed Jun 05, 2013 9:21 pm

I learnt the expensive way about how much abuse this engine can take!!
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyWed Jun 05, 2013 9:42 pm

Big_Al wrote:
I learnt the expensive way about how much abuse this engine can take!!

That doesn't mean you won't do it again! lol!
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Wurz
DBS Top Sphincter
DBS Top Sphincter
Wurz


Male Number of posts : 5378
Age : 49
Location : Wurzel Towers, Toytown
My Ride(s) : T5, Bay, 2 Bugs & Buggy Project
Registration date : 2008-03-15

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyThu Jun 06, 2013 9:12 am

Big_Al wrote:
I learnt the expensive way about how much abuse this engine can take!!

Sounds like a challenge to me! lol!
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Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptySat Jun 08, 2013 7:01 pm

It's alive! Again!

Changed the gearbox oil this morning and fired it up this afternoon, smoked like a bitch to start off with, but that was all the oil in the exhaust left over from the incident!

Ran it in the garage for about an hour and a half to warm it up properly, but i think it may be a bit warm at 220 degrees Fahrenheit.
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Gungemyster
a.k.a. Clunge, The Club Deviant
a.k.a. Clunge, The Club Deviant
Gungemyster


Male Number of posts : 12659
Age : 52
Location : Weston-super-mud
My Ride(s) : 1975 south african imported beetle two tone grey, 1997 Red T4 shag palace
Registration date : 2008-03-28

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyTue Jun 11, 2013 12:35 pm

Dude, dont say you have cooked it again!! dont forget its aircooled! lol
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Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyTue Jun 11, 2013 12:49 pm

According to tinternet, normal is at 180-210 f, it was running in my garage, on a warm day, with no bodywork or tin on the back end, so I'm happy with it a bit warm
In that circumstance, I forgot how noisy bloody chromoly pushrods are as well, runs ducking lush now, the revs pick up quick with the balanced crank, I just need to make sure the carbs are balanced properly, check the clutch adjustment, check the ball joint boots, then mot it.
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vietnam
DBS Old Timer
DBS Old Timer
vietnam


Male Number of posts : 1671
Age : 35
Location : Bleadon
My Ride(s) : 07 Golf, t25 devon
Registration date : 2011-01-04

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyTue Jun 11, 2013 1:01 pm

Sweet! Get cracking al...there's still summer left!
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Mr Scoops
DBS Top Tater
DBS Top Tater
Mr Scoops


Male Number of posts : 38010
Age : 50
Location : Weston super Dooper
My Ride(s) : 1991 Vanagon GL Westfalia 2.1: 2011 A3 S-Line
Registration date : 2006-08-19

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyTue Jun 11, 2013 7:34 pm

Shame you can't get it done for the drive out tomorrow night....
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http://www.cttp.co.uk
Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptySun Jun 23, 2013 3:51 pm

Right, fitted the rear valance back on, makes a huge difference to how the car looks

Project Back to '91! - Page 6 Null-26

Rear tin on as well

Project Back to '91! - Page 6 Null-27

Checked the ball joint boots as well, this is the average state of them!

Project Back to '91! - Page 6 Null-28

All replaced now, pics to follow when I've replaced the track rod end boots too!
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Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptySun Jun 30, 2013 10:09 am

Boots done, so far this weekend I've inserted some Riv-nuts in the inner front wings to secure the cables for the front indicators, and one for the speedo cable, I've fitted a new E clip on the end of the speedo cable instead of the tie wrap that was there before, I've put some more Riv-nuts under the rear seat to secure the battery straps a bit better than self tappers.

Just got to enlist the help of the Mrs later to bleed the brakes, then I'm going to book it in for its MOT!
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Road Rage
DBS Old Timer
DBS Old Timer
Road Rage


Male Number of posts : 4830
Age : 51
Location : Highbridge
My Ride(s) : 1972 Bay; Shitroen C4
Registration date : 2008-04-28

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptySun Jun 30, 2013 11:05 am

nice one Al
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Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptySun Jun 30, 2013 4:11 pm

Brakes bled now, few per MOT checks, and a blown fuse for the sidelights, and a loose indicator lamp, and everythings hunky dory.
Got quite a bit of travel in the brake pedal though, I'll have a look at adjusting the pushrod later.
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nomates
DBS Top Tater
DBS Top Tater
nomates


Male Number of posts : 18609
Age : 51
Location : weston-s-mare
My Ride(s) : 1967 fridolin and 1966 (award winning-and yea i am being gay) ghia and 1960 bubble car
Registration date : 2006-11-19

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyMon Jul 01, 2013 11:46 pm

do you need a hand with the electrical bits?
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Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyTue Jul 02, 2013 6:47 pm

It's alright mate, I sorted them!

MOT today, and after taking it for a bit of a run, I know I need a new pulley seal, and I have a worn rear o/s wheel bearing.

But apart from that, I've had a double thumbs up from my friendly mot man!!
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Road Rage
DBS Old Timer
DBS Old Timer
Road Rage


Male Number of posts : 4830
Age : 51
Location : Highbridge
My Ride(s) : 1972 Bay; Shitroen C4
Registration date : 2008-04-28

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyTue Jul 02, 2013 7:11 pm

i have got some heat shield from above a catalytic converter if you want it for your oil pipes?
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clockwork
DBS Top Sphincter
DBS Top Sphincter
clockwork


Male Number of posts : 7198
Age : 52
Location : Wouldn't I like to know
My Ride(s) : Rollercoaster
Registration date : 2009-08-09

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyTue Jul 02, 2013 7:37 pm

well done mate Very Happy
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Mr Scoops
DBS Top Tater
DBS Top Tater
Mr Scoops


Male Number of posts : 38010
Age : 50
Location : Weston super Dooper
My Ride(s) : 1991 Vanagon GL Westfalia 2.1: 2011 A3 S-Line
Registration date : 2006-08-19

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyTue Jul 02, 2013 8:09 pm

Good work.
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http://www.cttp.co.uk
Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Project Back to '91! - Page 6 Empty
PostSubject: Re: Project Back to '91!   Project Back to '91! - Page 6 EmptyTue Jul 02, 2013 9:08 pm

Road Rage wrote:
i have got some heat shield from above a catalytic converter if you want it for your oil pipes?

That would be ace Ta!
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