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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 10:50 pm

Remember this arch? It seems like I've been working on this forever.

rusty nail to sow's ear - Page 2 Osarch1

Had enough today for trying to find decent metal and it looks a right mess with all the patches, so did something I should've done weeks ago

rusty nail to sow's ear - Page 2 Image018

rusty nail to sow's ear - Page 2 Image019

Not going to bother with the profiled panel, just as happy to weld a flat plate in. That'll save all the time buggering about trying to get the bulge right. I'll do the other side at some point.


Anyway, I put my new tall centre caps on today. Not bad for £1.87 each Wink

rusty nail to sow's ear - Page 2 Image017


Just thought I'd try the tombstones for size as well.

rusty nail to sow's ear - Page 2 Seats1

rusty nail to sow's ear - Page 2 Seats2

rusty nail to sow's ear - Page 2 Seats3

rusty nail to sow's ear - Page 2 Seats4

The local trimmer will repair the seat squabs for about £50, and has loads of OE vinyl and cloth to get the rear bench seat to match.  Smile

I thought I'd get the front panel done before the roof work starts, but when cleaning the paint off, found the lower front panel to be paper thin.

So have ordered...

 

front panel

lower front panel

lower inner front panel

windscreen inner repair sections

windscreen wiper spindle kits

accelerator pedal linkage kit

fresh air vent flap pivots

cab door hinge bolts

ignition switch

and r/h cargo floor section.

 

Glad I paid HMRC first. Laughing


Last edited by sparkywig on Tue Jan 15, 2013 11:06 pm; edited 1 time in total
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 10:57 pm

February 2009

Not too much done lately, been too busy at work. Popped in to see the bus over the weekend, didn't realise it had been kept outside.
Looking a bit unloved and unhappy, like me at the moment  Sad
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:08 pm

Inner arch plate on now, just needs tidying and a coat of underseal. Should have done this weeks ago.

rusty nail to sow's ear - Page 2 Osarch003

N/S arch ready for paint

rusty nail to sow's ear - Page 2 Nsarch011

...and front grille ready to fit, just need the mesh now.

rusty nail to sow's ear - Page 2 Frontgrille006

Sorry about quality of pics again.

As work's a bit slow this week, and I'm fed up of falling over them in the garage, I've decided to have a go at fitting the Porsche seats this afternoon.
Out with the old....

rusty nail to sow's ear - Page 2 Seatfit001

rusty nail to sow's ear - Page 2 Seatfit002

....and in with the new

rusty nail to sow's ear - Page 2 Seatfit003
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:10 pm

Sat 28th Feb 2009

A bit of tidying today, cleared the cab area and under the seat bases. Started tidying the awful high build primer that the po sprayed on.
Quick rub down and mask.

rusty nail to sow's ear - Page 2 Rear001

rusty nail to sow's ear - Page 2 Rear002

Not to concerned about finish really, as the hatch needs repairing to the lower edge. But looks OK, much better than before. Another can of L345 gone. Smile

rusty nail to sow's ear - Page 2 Rear004
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:10 pm

Tues 3rd March 2009

Throttle linkage decided to part company, so seems a good time to replace with the kit I bought nearly a year ago.
But not as straight forward as I would like. The short link from the pedal to the pivot is too short. Sad

rusty nail to sow's ear - Page 2 Image031

So will repair the original one and refit that.
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:11 pm

Sat 7th March 2009

Had a good day today, finished fixing the passenger seat in. Welded a couple of brackets to the seat runners and bolted down to the wheel tub. Will look better when painted.

rusty nail to sow's ear - Page 2 Seatfit005

rusty nail to sow's ear - Page 2 Seatfit006

Finished (at last) welding up the os front wheel arch, just needs a coat of paint now.
Cleaned all the crap out of the cab and cargo area, looks much better for a clean. Smile
Phone went flat, so no pics.

Just got to replace the rotten roof and gutter section over the os cab door and an MOT may be on it's way. Very Happy
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:12 pm

Wed 11th March 2009

Another half day today.
Replaced ignition switch and put Scat shifter in. Not bad for a tenner and I can find first gear first time now Very Happy

rusty nail to sow's ear - Page 2 Scatshifter001

Scraped some more paint off of the roof, may be able to rescue some og colour.
Prepped arches for topcoat either tomorrow or Friday.
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:13 pm

Friday 13th March 2009

I tried to prep and paint both arches yesterday, but the weather wasn't agreeable for spraying and the finish was shite, so I had to reprep and paint today.

NS first

rusty nail to sow's ear - Page 2 Nsarch061

rusty nail to sow's ear - Page 2 Nsarch062

rusty nail to sow's ear - Page 2 Nsarch063

rusty nail to sow's ear - Page 2 Nsarch064

rusty nail to sow's ear - Page 2 Nsarch065

rusty nail to sow's ear - Page 2 Nsarch066

rusty nail to sow's ear - Page 2 Nsarch067

rusty nail to sow's ear - Page 2 Nsarch068

rusty nail to sow's ear - Page 2 Nsarch069
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:14 pm

Offside now, do you like the door stop. Laughing

rusty nail to sow's ear - Page 2 Osarch031

rusty nail to sow's ear - Page 2 Osarch032

rusty nail to sow's ear - Page 2 Osarch033

rusty nail to sow's ear - Page 2 Osarch034

rusty nail to sow's ear - Page 2 Osarch035

rusty nail to sow's ear - Page 2 Osarch036

Still need to remove the original driver's seat runners so that I can fit the tombstone.
Well chuffed with the result today, considering it was done on the waste land in front of my mate's workshop where he parks the cars.
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:15 pm

Sat 14th March 2009

Finally finished the os front arch today (hoo-f**king-ray), seam and under sealed.

rusty nail to sow's ear - Page 2 Osarch037

rusty nail to sow's ear - Page 2 Osarch038

Cargo floor repair

rusty nail to sow's ear - Page 2 Osseatbulkhead002

I have a confession to make, I was so chuffed after yesterday and the arches looking good, that I didn't measure twice and cut once.
So two plates instead of one.

rusty nail to sow's ear - Page 2 Osseatbulkhead003
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:15 pm

Sunday 15th March 2009

The weather was so good today, after cutting the grass front and back and doing some work on the garden and veg patch, I decided to strip my opening quarterlights, give them a rub down and coat of paint.

rusty nail to sow's ear - Page 2 Quarterlights001

Had a good couple of days on the bus Very Happy
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:16 pm

Monday 16th March 2009

Another half day today, so on with the grinding.
Thought I'd have a go at the small holes in the cargo floor.

rusty nail to sow's ear - Page 2 Cargofloor004

rusty nail to sow's ear - Page 2 Cargofloor005

No such thing as a small hole though.... Laughing

rusty nail to sow's ear - Page 2 Cargofloor006

I reckon my bus will be at least 20% lighter than when I got it, after cutting all the layers of metal out. Repairs on top of repairs.
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:19 pm

Sat 21st March 2009

On with the floor.
Cleaned up and chassis leg repair plates,

rusty nail to sow's ear - Page 2 Cargofloor007

rusty nail to sow's ear - Page 2 Cargofloor008

top hat sections fitted,

rusty nail to sow's ear - Page 2 Cargofloor009

rusty nail to sow's ear - Page 2 Cargofloor010

undersealed,

rusty nail to sow's ear - Page 2 Cargofloor011

rusty nail to sow's ear - Page 2 Cargofloor012

bugger, I've deleted the rest of the floor repair pics from the phone. Oh well, until next week......
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:21 pm

Sat 28th March 2009

Cleaned and prepped my opening quarterlights last weekend, primered and top coated, looked ace.
Until last night that is, the black top coat has reacted with something.
So out with the nitromors, stripped them right back to bare metal. Bit of a blessing really, my rust free quarters aren't.


Right then, found the pic I deleted.
Cargo floor finished this side.

rusty nail to sow's ear - Page 2 Cargofloor013

Fitted the repair panels to the engine bulkhead today, but didn't take any pics. Embarassed
Next week's task is to finish the cargo floor and make a rear wheel tub really solid to take a seat belt mount.
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:21 pm

Friday 3rd April 2009

Had a day off of work today to get the cambelt done on the works van, so carried on with trying to cover the crappy primer.

rusty nail to sow's ear - Page 2 Offside001-1

Panel doesn't look too bad at the top, needs repairing around the window opening and new rubbers and I'm going to replace the badly fitted lower repair panel with added tub of filler in the future. So not too worried about perfect finish.

rusty nail to sow's ear - Page 2 Offside002

rusty nail to sow's ear - Page 2 Offside003

rusty nail to sow's ear - Page 2 Offside004

The rattlecan started chucking lumps out instead of a fine mist, so gave up for today. Will order some more paint tomorrow and get a replacement for the faulty can.
Looks better than it did, can't wait until it's nearly all one colour. Very Happy
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:22 pm

Sat 4th April 2009

Cargo floor and wheel tubs cont.

rusty nail to sow's ear - Page 2 Cargofloor014

rusty nail to sow's ear - Page 2 Cargofloor015

New top hat and inner sill section

rusty nail to sow's ear - Page 2 Cargofloor017

rusty nail to sow's ear - Page 2 Cargofloor018

rusty nail to sow's ear - Page 2 Cargofloor019

Embarassed wheel tubs

rusty nail to sow's ear - Page 2 Nsrearwheeltub001

rusty nail to sow's ear - Page 2 Osrearwheeltub001

rusty nail to sow's ear - Page 2 Osrearwheeltub002

Just trying to rectify po's bodges. I don't think I can do much about the off-side inner arch without removing the side of the bus. I'll fit a plate to repair the top section and feather it in farther down to get the arch profile better.
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:25 pm

Sat 18th April 2009

Stripped the dash today ready for the major structural job next weekend. Not as bad as I thought really....

rusty nail to sow's ear - Page 2 Frontpanel001

rusty nail to sow's ear - Page 2 Frontpanel002

rusty nail to sow's ear - Page 2 Frontpanel003

Got a windscreen cut yesterday from Graham at Midland Early Bay, so we're ready to chop the cab roof section over the driver's door and replace the rotten A pillars and windscreen bulge.

Happy with the opening quarter lights, which are now rust free.

rusty nail to sow's ear - Page 2 Quarterlights002

rusty nail to sow's ear - Page 2 Quarterlights004

rusty nail to sow's ear - Page 2 Quarterlights007

Oh, as an aside, I bought a twin port engine a couple of weeks ago for the princely sum of £60. Seems like a bargain, no endfloat, turns over by hand, etc.
I thought I would use it as a base to build a 1915 or something of that nature.
Anyway, the chap who sold it to me gave me a ring a couple of days later, to say he had forgotten to give me some other bits that might be useful and that he was putting them in the post.
These arrived today......



































rusty nail to sow's ear - Page 2 34ICT001

rusty nail to sow's ear - Page 2 34ICT002

Very Happy
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:26 pm

Sunday 19th April 2009

As I've stripped the front of the bus, it's time for a bit of work on the stuff I took out.
Cleaned wiper mechanism and replaced dodgy wiper spindle, what a pain in the ass that was.....

rusty nail to sow's ear - Page 2 Wiperassembly001

rusty nail to sow's ear - Page 2 Wiperassembly002

rusty nail to sow's ear - Page 2 Wiperassembly003

rusty nail to sow's ear - Page 2 Wiperassembly004


Changed speedo for one with a needle, cleaned and fixed dash pod and clocks.

rusty nail to sow's ear - Page 2 Dashclocks001

rusty nail to sow's ear - Page 2 Dashclocks002


Stripped eight layers of paint off and rustproofed wiper arms as well, but couldn't be assed to take a pic.
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:27 pm

Monday 20th April 2009

Finally got some more paint on the off side middle panel, not too happy with the finish, but it'll do for the moment.
Cleaned up the roof where I'll be cutting this weekend.

rusty nail to sow's ear - Page 2 Offside006

Windscreen cut not as solid as I hoped. Sad Oh, well, a bit more repairing once it's in.

rusty nail to sow's ear - Page 2 Windscreencut001

rusty nail to sow's ear - Page 2 Windscreencut003

rusty nail to sow's ear - Page 2 Windscreencut006

In the next installment, the bus will be ready for an MOT or fit for scrap, depending on how the weekend goes. Laughing
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:29 pm

Sat 25th April 2009

Way-hey!

The job I've been dreading we got done today, almost complete. Very Happy

Before...

rusty nail to sow's ear - Page 2 Apillars001

rusty nail to sow's ear - Page 2 Apillars003

rusty nail to sow's ear - Page 2 Apillars004

I cut the windscreen rubber and about half a pint of water trickled out. Shocked

rusty nail to sow's ear - Page 2 Apillars005

Windscreen out

rusty nail to sow's ear - Page 2 Apillars006

rusty nail to sow's ear - Page 2 Apillars007

rusty nail to sow's ear - Page 2 Apillars008

A bit rotten, but not as bad as I thought

rusty nail to sow's ear - Page 2 Apillars009

rusty nail to sow's ear - Page 2 Apillars010
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:29 pm

During....

there's f*cking foam every where on this bus...

rusty nail to sow's ear - Page 2 Apillars011

rusty nail to sow's ear - Page 2 Apillars012

rusty nail to sow's ear - Page 2 Apillars013

rusty nail to sow's ear - Page 2 Apillars014

rusty nail to sow's ear - Page 2 Apillars016

rusty nail to sow's ear - Page 2 Apillars017

rusty nail to sow's ear - Page 2 Apillars018

rusty nail to sow's ear - Page 2 Apillars019

rusty nail to sow's ear - Page 2 Apillars020
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:30 pm

rusty nail to sow's ear - Page 2 Apillars021

a bit of assistance from jack to get the door shut right....

rusty nail to sow's ear - Page 2 Apillars022

rusty nail to sow's ear - Page 2 Apillars023

rusty nail to sow's ear - Page 2 Apillars024

rusty nail to sow's ear - Page 2 Apillars025
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:31 pm

Off with the offending door head...

rusty nail to sow's ear - Page 2 Apillars026

see what I mean about the foam, every pillar and section is filled with the stuff...

rusty nail to sow's ear - Page 2 Apillars027

rusty nail to sow's ear - Page 2 Apillars028

rusty nail to sow's ear - Page 2 Apillars030

door shuts better now Wink

rusty nail to sow's ear - Page 2 Apillars029
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sparkywig
DBS Pervert
DBS Pervert
sparkywig

Male Number of posts : 538
Location : mostly here, sometimes there
My Ride(s) : 1969 rusty bay
Registration date : 2013-01-14

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:31 pm

Back together again, relieved it's not scrap. Laughing

Just got to weld the B pillar fully and round the window opening. I've still to let some repair sections into the top of the windscreen bulge, a bit disappointed about that really. Then a bit of filler and paint, put the bus back together and then it's MOT time hopefully. Very Happy

rusty nail to sow's ear - Page 2 Apillars033

rusty nail to sow's ear - Page 2 Apillars034

rusty nail to sow's ear - Page 2 Apillars035

rusty nail to sow's ear - Page 2 Apillars036

rusty nail to sow's ear - Page 2 Apillars037
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tango_van
DBS Old Timer
DBS Old Timer
tango_van

Male Number of posts : 2846
Age : 38
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

rusty nail to sow's ear - Page 2 Empty
PostSubject: Re: rusty nail to sow's ear   rusty nail to sow's ear - Page 2 EmptyTue Jan 15, 2013 11:32 pm

More.....:. ?

It's funny how your bay rotted in all the same places as mine.... Wink
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