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Welcome to DBS...........Weston's VeeDub Club

 

 Tango Van - 1972 westy..

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clockwork
Gungemyster
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Road Rage
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itsabuglife
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tango_van
23 posters
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AuthorMessage
Road Rage
DBS Old Timer
DBS Old Timer
Road Rage


Male Number of posts : 4830
Age : 50
Location : Highbridge
My Ride(s) : 1972 Bay; Shitroen C4
Registration date : 2008-04-28

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Sep 14, 2014 6:54 pm

tango_van wrote:

When I was pressure bleeding the system, it started to pour brake fluid out under the front end, collecting in the chassis rail at the low point behind the servo/master cylinder.

is this fixed?
the master cyl front seals fail and fill the servo up with brake fluid
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Sep 14, 2014 7:43 pm

well not sure tbh...

brakes work. van stops. handbrake works.

there was no 'dampness' around the front of the master cylinder..

I think it was due to pressure bleed building up too much pressure (only had it at 20psi) so it maybe blew the seals on the header reservoirs on top of the master cylinger.. as it only pushes in..

will get some pics up.

oh. also. stabbed myself in the face with a screwdriver. just missed my eye. told ya I was stupid.
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Sep 14, 2014 8:12 pm

So pics:

CV boot replacement and axle referb
Tango Van - 1972 westy.. - Page 14 3FF04778-2E41-49B2-A0DF-42195E157D8E_zpslnr2zgg5

noticed that the CV's were not put together right.. rebuilt and put back the right way round..
Tango Van - 1972 westy.. - Page 14 FE6B5AE5-ECAB-4A43-ABD1-8D443C58837B_zpsjltaywqa
Tango Van - 1972 westy.. - Page 14 8F925869-F91A-416F-A6E9-503918855AF8_zpscjhwegxn
has some wear.. so will replace in next couple of months
Tango Van - 1972 westy.. - Page 14 B0AAA2B3-05A8-4B42-A17A-FE97012CEF45_zps2ok25vm9
Tango Van - 1972 westy.. - Page 14 3145C436-1081-4ED1-AE52-1FC5B7B7459B_zpsvoyqaa2y

axles cleaned and repainted
Tango Van - 1972 westy.. - Page 14 1672379D-F9B8-48E1-955A-F0B9C0AB5323_zpskwhpr22s

All fitted and regreased etc
Tango Van - 1972 westy.. - Page 14 EAAC9FBA-BE4F-49C2-8E24-AFAFCF82A149_zpsfgsqzhvh

hoverbus
Tango Van - 1972 westy.. - Page 14 A8C205AF-44F9-47D0-B106-D689844FD980_zpsoc9frnyx

Tango Van - 1972 westy.. - Page 14 3B1B8D90-CE08-4929-ADF3-A70E484FAF09_zpsdszorlaf[/url]

Tango Van - 1972 westy.. - Page 14 139D6C34-AD47-4CD9-8219-A59732231873_zpsf0pujbwv

brake bleed time..
Tango Van - 1972 westy.. - Page 14 3B1B8D90-CE08-4929-ADF3-A70E484FAF09_zpsdszorlaf

had problems with the handbrake on drivers side ... lever was touching the hub..
Tango Van - 1972 westy.. - Page 14 097FD1DF-68A9-4E15-991F-F3A76F133E65_zpsgsliqx1y

handbrake balance bar now even
Tango Van - 1972 westy.. - Page 14 E7163AC9-25A8-4C16-8112-392407464256_zpsesrbmorp
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyTue Sep 16, 2014 11:20 pm

MOT tomorrow.... affraid
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Mr Scoops
DBS Top Tater
DBS Top Tater
Mr Scoops


Male Number of posts : 38010
Age : 50
Location : Weston super Dooper
My Ride(s) : 1991 Vanagon GL Westfalia 2.1: 2011 A3 S-Line
Registration date : 2006-08-19

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyWed Sep 17, 2014 6:18 am

Yay! It'll be fine!
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyWed Sep 17, 2014 8:05 pm

Just a tiny bit of welding to sort: front n/s jacking point to central x-member tab cracked. Prob a result of having to jack it up some many times sorting out the brakes!

Tango Van - 1972 westy.. - Page 14 FB26A289-982A-4AD5-AB08-B4A2CC189FD4_zps69ioo6tn

It's staying overnight and booked in for tomorrow to have it's undercarriage tickled.
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyThu Sep 18, 2014 6:13 pm

Yay! Mot passed.
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Road Rage
DBS Old Timer
DBS Old Timer
Road Rage


Male Number of posts : 4830
Age : 50
Location : Highbridge
My Ride(s) : 1972 Bay; Shitroen C4
Registration date : 2008-04-28

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyThu Sep 18, 2014 6:32 pm

Cool
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Mr Scoops
DBS Top Tater
DBS Top Tater
Mr Scoops


Male Number of posts : 38010
Age : 50
Location : Weston super Dooper
My Ride(s) : 1991 Vanagon GL Westfalia 2.1: 2011 A3 S-Line
Registration date : 2006-08-19

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyThu Sep 18, 2014 8:09 pm

Tip top!
Oktoberfest here we come!
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http://www.cttp.co.uk
tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyThu Oct 09, 2014 11:30 pm

well. van made it there and back with no issues. Running a bit lumpy, so time for a service and tune up I think.
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Big_Al
DBS Old Timer
DBS Old Timer
Big_Al


Male Number of posts : 3616
Age : 51
Location : Under The Thumb.
My Ride(s) : 1970 looker, 2009 T5 'The Night Fury!', 2006 Challenger 3 tank (wife's)!
Registration date : 2008-02-05

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyFri Oct 10, 2014 8:44 pm

tango_van wrote:
well. van made it there and back with no issues. Running a bit lumpy, so time for a service and tune up I  think.

Didn't sound lumpy when you caned it past me on the way home!
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 8:57 am

Exhaust blowing all the time now. Leaking at the head. Copper gasket rings (type 4) not sealing properly.

Took exhaust and header off last night. All rings have a leak.
Need to rework/file exhaust header flanges so they sit evenly and also remove some of the metal from the "ears" to allow the flange to seal up tight against the head.
Will add some pics later
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Road Rage
DBS Old Timer
DBS Old Timer
Road Rage


Male Number of posts : 4830
Age : 50
Location : Highbridge
My Ride(s) : 1972 Bay; Shitroen C4
Registration date : 2008-04-28

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 9:57 am

tango_van wrote:
flange

haha, you said flange lol!
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Mr Scoops
DBS Top Tater
DBS Top Tater
Mr Scoops


Male Number of posts : 38010
Age : 50
Location : Weston super Dooper
My Ride(s) : 1991 Vanagon GL Westfalia 2.1: 2011 A3 S-Line
Registration date : 2006-08-19

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 1:56 pm

You're going to add 'flange' pics??

Wink
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 8:32 pm

Correct ... There was flange mentioned... a leaking flange at that..
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 8:40 pm

Tango Van - 1972 westy.. - Page 14 ABAFAD9B-448D-4664-88CE-33BB11686438_zpsmrgqdh7d
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griff
DBS Top Sphincter
DBS Top Sphincter
griff


Male Number of posts : 5280
Age : 113
Location : weston super mare
My Ride(s) : the fourking T25 van
Registration date : 2007-04-01

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 9:18 pm

I find my ears stop my head sealing tightly with mrs griffs flange 😬
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Mr Scoops
DBS Top Tater
DBS Top Tater
Mr Scoops


Male Number of posts : 38010
Age : 50
Location : Weston super Dooper
My Ride(s) : 1991 Vanagon GL Westfalia 2.1: 2011 A3 S-Line
Registration date : 2006-08-19

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 9:33 pm

lol!
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 10:16 pm

Pop a bit of red gasket sealant on first then Wink
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 11:25 pm

Right then here we go: Type 4 1911cc turbo thomas 1" 5/8ths exhaust header issues

here's the copper gaskets that were on there: placed in same order as heads they came from. You can see that there is not alot of sealing going on! Each one shows signs of leakage, and number 3 is very bad.
Tango Van - 1972 westy.. - Page 14 68B7E01B-C823-44C9-B76D-0F9D916AD0C3_zpsevvy9d9u

Here's the new ones ready to go on. (Marks are from test fitting) note: they are not annealed yet.
Tango Van - 1972 westy.. - Page 14 88B1EC04-D62B-4670-B6A9-503D2739141C_zps5i4pdpxa

Muffler and header off
Tango Van - 1972 westy.. - Page 14 4F12EFB6-18D9-4092-B9AB-84E385BF8F27_zpsfao2czqg

Took a closer look at the flanges and ears on the header. found some issues
cylinder 1
ears are not correct depth to allow flange to contact with gasket
Tango Van - 1972 westy.. - Page 14 206BB9BF-7646-4746-8A5F-68A38BCC6C1F_zps9smtrpjz

flange looks ok...
Tango Van - 1972 westy.. - Page 14 ABAFAD9B-448D-4664-88CE-33BB11686438_zpsrwh7y5hw

until gasket is on, then can see gaps
Tango Van - 1972 westy.. - Page 14 CE4D61D9-2AA9-4EE8-ADD8-2DAC5873C7C4_zpsvqzrujl6

This was case with all of them.. some worse..

cylinder 2
Tango Van - 1972 westy.. - Page 14 59E3ED4C-6744-4CEB-83FA-64FD33F6CA56_zpszx0xyj6j
Tango Van - 1972 westy.. - Page 14 AE194BD3-5EC4-49C3-8FC6-EA8CB08A1FC0_zpssjicosp6
Tango Van - 1972 westy.. - Page 14 12E21DB6-871F-4638-A55D-B2119E070070_zpslowoc7hg

cylinder 3
Tango Van - 1972 westy.. - Page 14 2BE9530C-340C-4E11-9C88-FC9D58275E5A_zps3uhnryt2
Tango Van - 1972 westy.. - Page 14 636D6C91-5A23-4F60-8454-09BCC34896F1_zpsh8fnswlw

cylinder 4
Tango Van - 1972 westy.. - Page 14 51F5BB43-9A9C-4E45-9B72-8566031CE927_zpsmbggom3o
Tango Van - 1972 westy.. - Page 14 27D4198F-80FA-4A76-BC0A-45E0A056150A_zpsfsphxuu8
Tango Van - 1972 westy.. - Page 14 A5D3B3EC-898F-47C9-9175-127239F16A9F_zpsx9hgbwqo
Tango Van - 1972 westy.. - Page 14 013EC050-91AE-47EC-8B5D-434817A76910_zpsxuhvexcr

Annealing the copper gaskets: heat them up to high temp then pop in water..
Tango Van - 1972 westy.. - Page 14 47A816E7-E39F-40AE-901D-CBB56CBA55EF_zpsvibbzryk
Tango Van - 1972 westy.. - Page 14 7FC0CB72-722A-417A-8BDB-D75289F4FE13_zpsbhjwpgo0

in the water they go:
Tango Van - 1972 westy.. - Page 14 98AA9A53-7ADC-42C2-BC29-2E6EA611B195_zpsigqiflmk

Clear change in colour:Tango Van - 1972 westy.. - Page 14 6889E02D-8E59-492E-A3F5-3A832DA73DD4_zpsynisl224

Ready to sort flange shape out and file down to make a flat even contact area with a bastard file
Tango Van - 1972 westy.. - Page 14 8B35C91D-9D61-485C-BA0A-3188B8D0B786_zps7jplosxl

Re-shaped all to remove leaks around the gasket: trusty hammer and metal bar/flat approach with some heat applied
then..
Filed down, and checked with copper gasket to see if level
Tango Van - 1972 westy.. - Page 14 F68FA486-EE62-4C53-BA12-16C77330DAB4_zpseyesamni
Tango Van - 1972 westy.. - Page 14 8C3FF730-834E-4F20-9FCB-4A4F231A4D3B_zpsohntz2kt

Next was to sort out the ears: needed to be 30mm minim from flange to ear so had to grind down the ears...
Tango Van - 1972 westy.. - Page 14 733CB827-5148-4D00-897B-ADF6624EF503_zpsifa3sdxq
Tango Van - 1972 westy.. - Page 14 CC17B48B-9F9A-4AB2-A4B6-06B7201E12D5_zpsrpscv8ds
Tango Van - 1972 westy.. - Page 14 E621DCB9-E898-4BF4-91D3-B9BE8787941D_zpsuqzq6iic


more to come
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptySun Nov 09, 2014 11:42 pm

Next as the task of test fitting it a few times..

then when happy, applied red gasket sealant to annealed gaskets, popped them up onto the head and then fitted up header (hammer, jack and wood to hold it in place)

made some cut down washers/tabs, and fitted spring washers and 11mm copper exhaust nuts.
Tango Van - 1972 westy.. - Page 14 46DF35AE-1B98-4671-B0EA-388210B894DD_zpsserljjd8

lots of patience needed (or next time another pair of hands! and a ramp..)

new exhaust rubber mount fitted and gasket sealed up for muffler..

Also: fitted new earth strap for main batt
old one:
Tango Van - 1972 westy.. - Page 14 BC08A028-D90F-49CB-8BF9-5C82B1423B91_zpsldo4hzbi
new with a quick release clamp:
Tango Van - 1972 westy.. - Page 14 A5EE88A7-9352-497A-A5B6-4878DC38781E_zpsunvtpbln

Then:
removed spark plugs and checked gaps, condition etc.. all ok
Then set about doing all the valve clearances.. no.3 exhaust valve had closed up lots.. replaced cork gaskets etc.

Checked distributor cap and rotor arm, no corrosion on contact areas. It's fitted with electronic ignition, so no points to worry about. (one less thing to worry about)
Re-fitted plugs etc.
Test ran for 20mins, no leaks on header or rocker covers.

re-adjusted idle to 900rpm on relatively cold engine.. so prob 1000rpm when warmed up.

Re-tightened header nuts up, once it had warmed up enough.

sounds much better (quieter now). Took it out for a spin around the block.. need to play with timing/carbs/idle etc.
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyMon Nov 10, 2014 6:47 pm

So, was all ok but then started to hunt and back fire randomly on way to work..
Didn't think much of it straight away..
Then had a flat batt after work, so had to jump start it ...

Go home, still running bad and sounding strange.

Had a look around the carbs.. And found this..

Tango Van - 1972 westy.. - Page 14 4AB1819C-E40A-4F37-841C-02F18B0DC483_zpsrvlmglgs

Time to fit new gaskets tonight
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vwroadster
Blitzen Regular
Blitzen Regular
vwroadster


Male Number of posts : 337
Age : 66
Location : Portishead
My Ride(s) : Wizard Roadster
Registration date : 2007-03-15

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyMon Nov 10, 2014 8:08 pm

Does it show that the gasket is broken and out off place???

The exhaust fitment looks like a nightmare to properly get right, when the fixings are not straight. Looks like you've spent some time on getting it to be just right. (Congrats on that) I hate it when things don't bolt together and fit properly when they should.

Once you fix one thing, you think it's ok for a while, how wrong we can be. Good luck on fixing the leak and curing the recent popping and banging, let's hope it's as simple as that.

The engine I'm stripping down is one of those "Well I didn't expect THAT", few good things but mostly bad. I've just found out it didn't like being stored under cover in the back garden since May 2014, bugger.


SCOOPS when will the TIME CLOCK POSTINGS be correct?
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tango_van
DBS Old Timer
DBS Old Timer
tango_van


Male Number of posts : 2846
Age : 42
Location : Wsm
My Ride(s) : 1972 Westy Camper Van, 09 Newbie 1.9tdi, Audi A4 B7 S-line
Registration date : 2006-10-11

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyMon Nov 10, 2014 8:28 pm

Sorry. Yeah. Gasket has broken away and looks brittle. Starting the carb strip down now.. In the rain Sad
So should have a better idea of the issue.

Yep took ages to look me the exhaust up. It's a pig of a job. Knuckles have suffered , as has lying on my back etc

There's always something to fix on the dub!! And it'll always cost you x3 the amount you've budgeted !!

(Yep clock is confusing)
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Mr Scoops
DBS Top Tater
DBS Top Tater
Mr Scoops


Male Number of posts : 38010
Age : 50
Location : Weston super Dooper
My Ride(s) : 1991 Vanagon GL Westfalia 2.1: 2011 A3 S-Line
Registration date : 2006-08-19

Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 EmptyMon Nov 10, 2014 8:36 pm

I have to say, I've never seen a header from a Type 4 engine before.
Every day's a school day.
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Tango Van - 1972 westy.. - Page 14 Empty
PostSubject: Re: Tango Van - 1972 westy..   Tango Van - 1972 westy.. - Page 14 Empty

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